Ikelite Controls

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grouchyturtle

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Finally got my controls this week, just one question...

How do you bend the shafts?

It feels really hard to bend and like it will snap right off if I force it.

Do they need to be heated up, or should I just take a pair of pliers and just bend the sucker?
 
I believe they are made in stainless steel. Stainless steel is hard to bend for the little experience I had with this kind of steel. Maybe you should try to weld or to glue a homemade extension of the control. I also know that some shaft adaptators/extensions exist in radiocontrolled model boat. I don't know if this kind of strategy is efficient but maybe it is worth trying... Please, let us know of your progress ! :)
 
every one I've tried to bend beyond about 1/8" -broke
 
Well you are supposed to be able to bend them.

They do make controls with straight shafts, but the exact quote on Ikelite's site for these ones is "machined-to-bend".

So How?
 
grunzster:
Well you are supposed to be able to bend them.

They do make controls with straight shafts, but the exact quote on Ikelite's site for these ones is "machined-to-bend".

So How?
I saw that on their site also.
Have you tried to call and ask them what "machined to bend" means? I could never get any response as a DYI-er --although I did talk to them today about that control and they said it can be bent with pliers. give them a call.

I believe my controls were hard-tempered. I finally decided to slide a bendable ss tubing over my broken one.
sorce: http://www.smallparts.com/products/descriptions/htx-xtw.cfm
 
Yup that's pretty much it! Just use pliers.
Also they said DON'T heat it.
 
I machined the shafts to 1/8 ich dia in a lethe, then just bent them with a vise and vice grips. Here here is the secret! Stainless steel work hardens. So it doesn't like being bend, abd rebent. So make a little prototype shape using a wire coat hanger. Then just bend the stainless to match the finished shape of the coat hanger.

Here's and inside look of my housing with bend shafts.

Mike


grunzster:
Yup that's pretty much it! Just use pliers.
Also they said DON'T heat it.
 
Thanks.

If you have access to a lathe you can make your own glands like I did out of SS hex rod.
I use two internal orings which creates a nice reservoir for silicone grease to prevent the seal from drying out or salt crytals getting through to the inner oring.
Here's my drawing for those interested.
It fits standard 1/4 inch shaft dia.

MikeD

Scubacastor:
Nice work mddolson ! :)
 
Thanks.

If you have access to a lathe you can make your own glands like I did out of SS hex rod.
I use two internal orings which creates a nice reservoir for silicone grease to prevent the seal from drying out or salt crytals getting through to the inner oring.
Here's my drawing for those interested.
It fits standard 1/4 inch shaft dia.

MikeD


Hello Mike it looks like the image you posted of your control and gland design has disappeared with time. Any chance you can repost it? Thanks
 

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