@DiveClimbRide would you mind posting a picture of the routing? It took me a few tries to get the routing right on my single-tank rig. The pointers that ended up helping me were:
1) Mount longhose on the 5th port at the end of the 1st stage reg
2) Connect the 1st stage reg to the tank at about a 30 degree angle so that the longhose makes a beeline to my right hip
3) When you tuck the longhose, don't try to make a tight bend, instead make a very wide bend. It should go from somewhere near your navel all the way back to the backplate on the right side, such that most of its length below the waistband is parallel to the waistband (not perpendicular to it). Tucking it wide like this keeps it stable, while still giving you enough slack up top to be comfortable
BTW if you are either tall enough or wide enough (say, over 190cm or over 95kg), there's a good chance that you'll want an extra foot of longhose.