What davehicks posted isn't wrong, it's just incomplete. Calibrating the cells at 100% and observing the cells reaction down to air PO2 is entirely appropriate to ensure that your cells are capable of calibrating correctly. Coupled with an understanding of the millivolt readings that are being output from the cells can give you a quick idea re:health of the cells. However, this is separate to checking for current limited cells, and doesn't guarantee linearity, but if you hit both values with accuracy, your variation is minimal. Personally I wish more rebreather manufacturers would implement a 2-point calibration routine available like the older Megs have.
There's nothing wrong with a cell linearity check and calibration on the surface, however it is not complete, and doesn't give you a full picture of cell health. The omitted second half of the check, is validating the cells will accurately read a PO2 higher than atmospheric, that they are not current limited below the practical PO2 range. That requires either a pressure pot, or purposely creating a loop PO2 higher than the max PO2 you will be using, typically higher than 1.6. Descend to say 8m with a loop FO2 of 100% and you can validate that the sensors are not current limited within the acceptable range, and are capable of accurately reading loop PO2.
Personally, I calibrate with 100%, check that they return to the correct PO2 in air, checking millivolt values of each cell, and validate they are not current limited by descending beyond 6m with a fully flushed loop full of O2 at the start of the dive. Realistically, I don't care if they're current limited at 2.0, as long as they are accurate beyond 1.6. On occasion I'll throw them into my cell checker and validate at 2.0 just to be sure. As soon as they start to show signs of current limitation, they either get tossed, or thrown into an analyzer.
There's nothing wrong with a cell linearity check and calibration on the surface, however it is not complete, and doesn't give you a full picture of cell health. The omitted second half of the check, is validating the cells will accurately read a PO2 higher than atmospheric, that they are not current limited below the practical PO2 range. That requires either a pressure pot, or purposely creating a loop PO2 higher than the max PO2 you will be using, typically higher than 1.6. Descend to say 8m with a loop FO2 of 100% and you can validate that the sensors are not current limited within the acceptable range, and are capable of accurately reading loop PO2.
Personally, I calibrate with 100%, check that they return to the correct PO2 in air, checking millivolt values of each cell, and validate they are not current limited by descending beyond 6m with a fully flushed loop full of O2 at the start of the dive. Realistically, I don't care if they're current limited at 2.0, as long as they are accurate beyond 1.6. On occasion I'll throw them into my cell checker and validate at 2.0 just to be sure. As soon as they start to show signs of current limitation, they either get tossed, or thrown into an analyzer.