CuzzA
Wetwork for Hire
As for the canister itself, I would suggest you leave the PLB out, stuff some paper towels in it, seal it up, take it down to 100 or 150 feet for a while, surface, and then try to open it up while bobbing in some swells. It will not only tell you if it stays dry, but the big question is whether being under pressure would make it harder to open after the dive.
The unit becoming a vacuum was a concern and so I opted for a plastic pressure plug that has an external flange sold by Ace Hardware rather than a metal pressure plug without a flange sold by Home Depot. I figured the metal would likely corrode and with the external flange on the plastic one I would easily be able to pry it open in the event it did form a vacuum. But yes, a deep wet test is the only way to know for sure.
I'm also considering filling it with sand. I think this would help to reduce a lot of the positive buoyancy by eliminating much of the air, would absorb some water in the event of a leak and won't be as messy if I want to use the PLB for other adventures that don't require the canister or to simply test the PLB is operational before trips. Plus the sand would be reusable.