Charlie99
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I don't think it is related to how much gas transfer takes place to pressurizing the hoses. It's more a case of the ambient pressure gas already in the reg being rapidly compressed to 3000psi/200bar. "Rapid" in this context means rapid as compared to the dissipation of heat from the hot gas into the metal of the reg -- adiabatic is the fancy word. If the pressurization is fast enough that not much heat is transferred from the gas over into the metal, then the gas can get hot enough to ignite hydrocarbon contaminants left in the reg from previous fills.Is the transfer of gas to pressurize the hoses enough to raise the temperature of any part of the first stage high enough to cause a flash fire
Various reg techs have posted that they have noticed little burn spots inside regs. A little tiny flash fire of a small amount of hydrocarbon isn't a big deal unless it manages to ignite something else, such as o-rings or as in the link below, the titanium metal of the reg itself. (Contrary to the thread title, it was the reg that burned up, not the tank)
O2 tank explodes - San Diego 6-3-00 - rec.scuba | Google Groups