Under fills may still be an issue in some areas, but it is becoming less of a problem and those tend to be the same shops that under fill AL 80's to 2800 psi or so. The problem is often that the shops in question do not realize that you can exceed the rated pressure during the fill as long as it is at rated pressure when it cools to room temperature and if that occurs the tank is never "overfilled". When shops stop filling at the rated pressure at a normal fill rate, whether it is 2400 psi, 3000 psi, 3300 psi or 3442 psi, and underfill of about 200 psi is inevitable.
In that regard thre 3442 psi tank is no worse off. More importantly it does not matter as the diver with the under filled 3442 psi tank is still well ahead of the curve.
For example, an LP 95 filled to the "+" rated 2640 psi fill pressure holds 95.1 cu ft, but if filled to the 2400 psi service pressure it holds only 86.5 cu ft. The worthington LP 95 weighs 42 pounds is 8" in diameter and is 24" tall.
The worthington HP 130 is very similar at 43 lbs in weight, 8" in diameter and 25.5" in lenght. It is basically 1 pound heavier and 1.5" longer. But it holds 131.4 psi at 3442 psi. and still holds 95.4 cu ft at only 2500 psi, and 85.9 cu ft at 2250 psi.
So in effect the worthington HP 130 is nearly the same size and weight as a worthington LP 95 and you'd have to have the HP 130 under filled by more than 900 psi to have less gas than a plus filled LP 95. You would have to be under filled by nearly 1200 psi to have less gas than an LP 95 that is filled to the rated 2400 psi service pressure.
If you check the following links and play with the numbers, you will find the same is true in nearly all cases when you compare a low pressure tank to an HP tank of similar dimensions and weight. The HP tanks weigh maybe 1 pound more on average and have very similar volumes at identical fill pressures, so the diver is still way ahead with a very badly under filled HP tank compared to an LP tank with a 10% overfill.
XS Scuba Worthington Steel Cylinder Specifications
Scuba Cylinder Specification Chart from Huron Scuba, Ann Arbor Michigan
In that regard thre 3442 psi tank is no worse off. More importantly it does not matter as the diver with the under filled 3442 psi tank is still well ahead of the curve.
For example, an LP 95 filled to the "+" rated 2640 psi fill pressure holds 95.1 cu ft, but if filled to the 2400 psi service pressure it holds only 86.5 cu ft. The worthington LP 95 weighs 42 pounds is 8" in diameter and is 24" tall.
The worthington HP 130 is very similar at 43 lbs in weight, 8" in diameter and 25.5" in lenght. It is basically 1 pound heavier and 1.5" longer. But it holds 131.4 psi at 3442 psi. and still holds 95.4 cu ft at only 2500 psi, and 85.9 cu ft at 2250 psi.
So in effect the worthington HP 130 is nearly the same size and weight as a worthington LP 95 and you'd have to have the HP 130 under filled by more than 900 psi to have less gas than a plus filled LP 95. You would have to be under filled by nearly 1200 psi to have less gas than an LP 95 that is filled to the rated 2400 psi service pressure.
If you check the following links and play with the numbers, you will find the same is true in nearly all cases when you compare a low pressure tank to an HP tank of similar dimensions and weight. The HP tanks weigh maybe 1 pound more on average and have very similar volumes at identical fill pressures, so the diver is still way ahead with a very badly under filled HP tank compared to an LP tank with a 10% overfill.
XS Scuba Worthington Steel Cylinder Specifications
Scuba Cylinder Specification Chart from Huron Scuba, Ann Arbor Michigan