Just some follow up with this issue....
Our service department received a FIX G11 housing and G11 camera today for a rear command wheel slipping. Not an S90, I know, but the controls are similar in design and the concept I am trying to illustrate is the same.
We took the customer's camera, and tried it in the customer's housing - sure enough the control wheel slipped. We then took a FIX G11 housing off the self, and tried the customer's camera in there. It also slipped. We then took another G11 camera and tried it in the customer provided housing. This camera's rear command wheel did not slip at all.
We then measured 3 G11 housings - 2 off the shelf, and the customer supplied one - with a good set of digital calipers. All 3 housings were within a few hundredths of a millimeter to each other.
We then took multiple measurements from the customer camera, and the other camera we had. Although due to variables in the shape and controls of the camera's we can't get as precise of a measurement, when we average a series of measurements out, we find the big variable seems to be in the cameras, not the housings.
The real issue, is this control is so tiny, and requires such a precise touch, it's difficult to do when there are even the slightest variants in the size of the camera and housings. Replacing the camera isn't always the solution unless you have had the opportunity to test fit it first, as the replacement camera might also be 'too short.'
When properly done, using a shim is really the best way to go in these circumstances.
Tony