Hot fills are just that: Hot fills. By the time it cools down (i.e., the time you breathe it) you have the appropriate amount of air. So would never use the hot gas pressure in any meaningful calculations. So again, 3200psi in an Al.80 should really be the most you never see, and hopefully that's a hot fill that will soon cool to a more appropriate pressure for the tank.in_cavediver:That 3200 psi in the al80 isn't really an issue. Many of the shops I've been to give a hot 3200 in AL tanks which cools to 2900-3100. Its not until you go into the gross overfill category (3400+ or so) that you have real issues. *MAJOR DISCLAIMER*. I do not advocate overfilling AL tanks. The better method is to do a hot 3000, let it cool and top off to 3000 again.
I agree. There are a few specific LP models that seem to do very well with overfilling... if (a) you have the right tank (faber, usually) and (b) live in cave country where you have shops ready, willing and able to do a good "cave fill". (That same shop would have no problem giving you a proper fill on an HP tank, too.) And the HP tank will still ALWAYS be smaller and lighter (on land) than the LP tank. And anyway you look at it, you are OVERFILLING your tank beyond manufacturer recommendations. And for some reason that just doesn't sit well with me... especially, coming back on point, given the all-around great characteristics of the HP100 for the majority of normal diving needs as outlined in my earlier post.in_cavediver:There is a long history of overfilling some LP steel tanks with generally good results (few failed hydros etc). That said, overfilling does reduce tank life. In this day an age, if you can get basically the same tank as HP as LP (true for many LP tanks), the HP is the better choice. There are LP tanks out there that do not have a HP equivalent and in those cases, LP is your only choice.
I'm not sure I follow what you mean re LP tanks with no HP equivalent... do you mean small tanks, like 72s? Biggest LP tank I can think of is the LP120, which has less gas (barring an overfill) than the HP130. If you need the monster amount of gas of dual LP120s, overpumped, then I can see your point (Although Faber does make a HP149!). But I don't really see that need in the OPs immediate future...