This doesn't make sense. I have never seen or had a weight pocket not stay in unless it was installed wrong or had parts missing. I know you think you had it in correctly, but I have serious doubts about that. I have never lost weights from an integrated system, though I have found more than my share of weights and weight belts on the wrecks and reefs here in Key Largo.
I have had personal experience with Mares BCD's. I purchased 3 with the MRS2 weight systems (same as OP). After the first false drop, we not only checked for the click but integrated a buddy check for it. Both my sons and I have had multiple false drops with the Mares system since then. I too assumed the first couple of times it was "user error" as this is the most common failure mode for diving issues. Eventually however I came to the conclusion it was simply a poor design, that is very picky to use safely.
There are several post on the Mares forum regarding similar issues from multiple users.
Below are my experiences:
- 2 of the pockets had the zipper simply part (so the weight would fall), Mares was nice about this and replaced them free. This is not a design issue, but a quality control issue.
- 1 of the pockets had a key strap pull through a slot and allowed the "clicked in" pocket to drop instantly (I fixed). The strap end is designed with a T in the end that allows it to be removed easy (or by accident), I consider that a designed in weakness.
- 2x I traced the pocket falling out to having stuff stowed in the adjacent cargo pocket. Simply said, the weight pocket was not overloaded, but the adjacent cargo pocket was overloaded. Having the weight release because the cargo pocket is overloaded is again, a very weak design and at least should have a warning tag or something to make people think about it before overloading their cargo pockets.
- On one pocket the mechanism became worn, I filed it down to a better shape to click in place with a file. This may have been because I use them a lot. Since I have had 10 pockets (6 original and 4 replacements) they get mixed up and moved around and one combination became a problem. It may also have been a quality issue I did not detect, don't know for sure.
- A couple of times I did not use the velcro to hold the weight in place (if you have only a small amount of lead, it can slide forward and the momentum will release the pouch. I guess this is "user error" technically as it does mention using the velcro to hold small amounts of weight so they don't shift in the pocket. However, they don't tell you it will release the weights and I doubt a person renting the gear is going to read the manual. Mares makes a smaller version of the MRS2 (8 lbs vs 13lbs) that does not have the velcro, so it only an issue for some.
- 2X it just snagged on the boat ladder boarding after a dive (found one, lost one to Davey Jones). Again, this is design. When you put the weight in, standing up vertical, the handles are positioned OK. However, once you go horizontal, the weight pouches move forward until all slack is taken up. When you end the dive, the weight pouches remain forward with the handles stick out several inches. Very easy to snag on a boat ladder unless you remember to push them back in before boarding.
On the other hand, my experience with Zeagle, weight belts, weight harnesses and a couple of rentals had been flawless in this respect (some of the rentals were bad for other reasons, but no weight drops). I have found several weight pouches from others at the local dive spot, have no idea how they dropped, but they did.
We still own 2 of the Mares BCD's. When diving cold water we simply use a reliable DUI harness or belt and leave the pouches safely at home.