I did read about your ruptured achilles tendon, that's why I asked what exactly you were wanting to do. I'm aware of serious an injury that is, and I'm sorry to hear you're going through it. By far the easiest way to minimize travel weight is to have your gear already at your dive destination. I really don't think buying lighter scuba gear is going to solve much in terms of ease of travel; the so-called 'travel' gear is not much lighter anyway, often over priced, and often with some compromises in dive performance. Far better to simply change the way you get your gear from one place to the next; maybe leave gear in a place that you frequently dive, or pay someone to help you lug it around at airports. Typically you can reduce luggage weight far more efficiently by dropping weight in non-dive parts of your baggage, like the bags themselves. There's as much as a 10lb+ difference in weight between a simple duffle and complex rolling bag, for example. Another good idea is to leave a wetsuit and a pair of fins at your dive destination; that's a LOT of weight without spending a fortune on extra gear.
For reducing on-land geared-up weight, I believe the most efficient thing is to make sure you're not diving with gear that has positive buoyancy, so that you have to add lead in order to sink the gear. The two big offenders in this situation are AL tanks and heavily padded BCs. You might be adding almost 10lbs of lead just to sink the empty tank and the BC. I'm not sure what your air consumption or tank availability is, but IME the best tanks to get around on land with are LP72s (steel tanks that are neutral empty and weigh a mere 26lbs on land) followed by AL63s, which weigh a small amount more and have some positive buoyancy, but are still a big improvement over AL80s. Again, your ability to pick your tank will depend on what's available and how much gas you need for the dive. For deeper/longer dives, a HP100 (steel, 'special permit' 3442 PSI tank) weighs only slightly more than an AL80 but is about 6lbs less buoyant, meaning you can reduce your added lead (and therefore your on-land weight) by that amount.
For the BC, your best bet IMO in terms of packability/weight/lack of buoyancy/performance is to get an AL or plastic backplate with a very small wing and a simple webbing harness. Oxycheq and Deep sea supply both make excellent, reasonably priced set ups. If you have an aversion to "tech" gear that's only based on your current impression of 'tech' vs 'rec' dive gear, that might be something to re-consider. Every time I have seen a recreational diver exchange a jacket-style BC for a simple hogarthian BP/W rig, the diver in question has never looked back. And I'm fairly skeptical of the idea that the latest/greatest bit of dive gear makes much difference in your dive experience.
One thing I noticed in your post; you seem to be confusing BC rated lift and inherent buoyancy. The travel BC you mentioned might have a smaller rated lift, meaning the air bladder holds less air, but there's nothing in there about how much weight it takes to sink the empty BC. Manufacturers rarely publish that.
Good luck, I hope you can work it out!