Full open. Always.
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Actually Tbone's comment about diving with the manifold fully open go t me thinking.
Do all you boys in the New World dive with the manifold fully open?
The potential catastrophic failure is a failure of the manifold, which could potentially dump both cylinders. Although, if you shut the manifold you MAY potentially restrict to the one cylinder.
This why people get very pissed off if you lift their twinset via the manifold, you are adding a force to the manifold that it is not designed for. Potentially increasing the risk of damage to or failure of the manifold.
Actually Tbone's comment about diving with the manifold fully open go t me thinking.
Do all you boys in the New World dive with the manifold fully open?
I know of multiple people who died of hypoxia on rebreathers. I don't know of anyone who died due to suffering both the bizarre series of coincidences you postulate and then also refused to bail out when the loop became obviously nonviable.