The head clamps and STA do not come off. At least not easily. One of the parts for the SM conversion is a new lower section that doesn't have the STA on it. I haven't traveled with my BM version yet, but I did have to fly with a SM unit once. It needed a full size suitcase (ie not carry on size) because those clips are so long. You could bend them in a little to save an inch or so, but really the packing size is the length of the 2 carbon fiber tubes. I bought one of the small Husky rolling job boxes from home depot for mine and it barely fits fully assembled (hoses not attached) with tanks. Take of the back plate and regs so you can rearrange them, leave the bottles behind and you can easily fit in most of the rest of a set of dive gear. It's marginally oversized though... depending on who you are flying with.it breaks apart in the middle. The rods on the side and the STA come off IIRC
So I wouldn't call the back mount version overly travel friendly. A heavy duty cinchable cover and wear it like a backpack like some of the revo divers were doing might be the way to go.
-Chris