Moogyboy:
My take on aluminum tanks' popularity:
1) Aluminum is far less expensive.
Mainly if you go for items in short supply. I just bought two Pressed Steel E7-80 for $205 each, more than aluminums to be sure but not as painful as the e7-110s going for $330.+ The steel tank does not short sheet you like the AL80 that really fills out around 77.4 CF.
Moogyboy:
My take on aluminum tanks' popularity:
2) Aluminum is lighter in weight.
Since I don't have wear lead to keep it down for my stop with an E7-80 and even empty it contributes some negative buoyancy I drop about 7 pounds from my belt. The tank is also lighter than a standard AL80 making me 10 pounds lighter overall as I walk to the water.
Moogyboy:
3) I think aluminum tanks are slightly positive in buoyancy when empty, which I'm not sure is a good thing or bad, but is something to consider.
You are correct on standard cylinders. IMO it's undesirable for a cold water singles diver. Can be an asset for a cold water doubles diver and is a minor issue for a warm water diver since the little added ballast they need to wear is added to a light load to begin with.
Moogyboy:
4) Aluminum doesn't rust, although I understand it does oxidize in another form.
And that can be in the form of a dust that you can end up breathing in. The actual effects are controversial but cannot be good. Rust is generally too coarse to make it into your delivery system.
Moogyboy:
(Incidentally, I am aware of the difference in spelling for this material between US and UK. Quite interesting, I think, although inconsequential for this conversation.
)
I never noticed the spelling. I thought everyone on the Discovery Channel just pronounced it differently.
Moogyboy:
I read somewhere that AL80s in particular are so common because they represent an "optimal" compromise between air capacity, strength, and cost.
I would add to that statement: Since the indusrty is driven by the warm water resort diving industry where heavy exposure protection is not the norm.
I would underscore cost.
I'm not so sure about leaving the word strength in there. It works but needs to be watched and has a considerably shorter working life in terms of cycles.
Moogyboy:
I personally own an AL90, btw.
cheers
Billy S.
If it works for your diving and it's paid for then it's a great tank. This is one of those topics where the best answer is colored by what and where. I think it's becoming fairly accepted (I'm sticking my neck out here) that steel is superior BUT in the right application aluminum can be a fine alternative and if thats what you can afford it beats sitting on the beach.
Just my opinions and understandings for what they are worth.
Pete